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Machine Main Components
Components | Qty |
Decoiler | 1 set |
Roll former (include feeding, pinching and leveling structure, hydraulic punching structure, roll former, hydraulic cut off) | 1 set |
Exit rack | 2 sets |
Electrical control system | 1 set |
Hydraulic control system | 1 set |
Technical Flow
Passive decoiler → entry guide → pinching and leveling → hydraulic punching → hydraulic pre-cut → roll former → exit rack
Drawings
Main Technical Parameters
1,Decoiler: passive uncoiling, manual expansion
2,Coil weight: max 5 tons
3,Coil ID: Φ508 mm
4,Decoiler range:Φ450-540mm
5,Forming Stand: qualified welded profile steel
6,Roll former type: cast iron stand type and gear box drive
7,Roll former guide feeding stand: side wheel type
8,Leveling type: 2 rolls pinching and 5 rolls leveling (2 up and 3 down )
9,Feeding and leveling motor power: 4kw
10,Leveling Shaft diameter: about Φ90mm
11,Leveling Shaft material: qualified 40Cr
12,Leveling shaft heat treatment: surface high frequency quenching
13,Leveling mechanism reducer: cycloid
14,Pre-cut blade material: Cr12mov(HRC58-62)
16,Cut width: ≤600mm
17,Cut thickness: ≤ 4.0mm
18,Length tolerance: ±1.5mm(PLC control)
19,Punching: hydraulic punching 4 positions
20,Punching mould: 4 sets
21,Material of up and down moulds: Cr12MOV
22,Up and down moulds heat treatment: Quench HRC 58-60
23,Hydraulic station structure: 5 circuits
24,Hydraulic system power: 15kw
25,Hydraulic system solenoid valve : Beijing Huade
26,Hydraulic oil pump: plunge pump
27,Hydraulic system cooling mode: air cooling
28,Roll former main motor power: 30kw(hardened reducer)
29,Roll former speed: 10-18m/min (exclude punch an cut time)
30,Forming station: 18 stations
31,Shaft material: 40Cr hardening and tempering(HB220-260)
32,Bearing brand: HRB
33,Roller: 1 set (Different width is accomplished by frame transverse movement, and C/Z conversion is accomplished by 180 degrees rotation of one side mould)
34,Transverse motor power: 3kw(0.75kw x2,1.5kw x1)
35,Shaft diameter: Φ90mm
36,Coil thickness: 1.0-4 mm
37,Spread width of rolling material: based on the actual width of the test plate
38,Roller material: Cr12mov
39,Roller heat treatment: quenching(HRC58-62)
40,Exit rack: 2 sets
41,Inverter:Yaskawa
42,PLC:Panasonic
43,Touch screen:MCGS
44,Encoder: Omron
Machine line pictures
Machine Main Components
Components | Qty |
Decoiler | 1 set |
Roll former (include feeding, pinching and leveling structure, hydraulic punching structure, roll former, hydraulic cut off) | 1 set |
Exit rack | 2 sets |
Electrical control system | 1 set |
Hydraulic control system | 1 set |
Technical Flow
Passive decoiler → entry guide → pinching and leveling → hydraulic punching → hydraulic pre-cut → roll former → exit rack
Drawings
Main Technical Parameters
1,Decoiler: passive uncoiling, manual expansion
2,Coil weight: max 5 tons
3,Coil ID: Φ508 mm
4,Decoiler range:Φ450-540mm
5,Forming Stand: qualified welded profile steel
6,Roll former type: cast iron stand type and gear box drive
7,Roll former guide feeding stand: side wheel type
8,Leveling type: 2 rolls pinching and 5 rolls leveling (2 up and 3 down )
9,Feeding and leveling motor power: 4kw
10,Leveling Shaft diameter: about Φ90mm
11,Leveling Shaft material: qualified 40Cr
12,Leveling shaft heat treatment: surface high frequency quenching
13,Leveling mechanism reducer: cycloid
14,Pre-cut blade material: Cr12mov(HRC58-62)
16,Cut width: ≤600mm
17,Cut thickness: ≤ 4.0mm
18,Length tolerance: ±1.5mm(PLC control)
19,Punching: hydraulic punching 4 positions
20,Punching mould: 4 sets
21,Material of up and down moulds: Cr12MOV
22,Up and down moulds heat treatment: Quench HRC 58-60
23,Hydraulic station structure: 5 circuits
24,Hydraulic system power: 15kw
25,Hydraulic system solenoid valve : Beijing Huade
26,Hydraulic oil pump: plunge pump
27,Hydraulic system cooling mode: air cooling
28,Roll former main motor power: 30kw(hardened reducer)
29,Roll former speed: 10-18m/min (exclude punch an cut time)
30,Forming station: 18 stations
31,Shaft material: 40Cr hardening and tempering(HB220-260)
32,Bearing brand: HRB
33,Roller: 1 set (Different width is accomplished by frame transverse movement, and C/Z conversion is accomplished by 180 degrees rotation of one side mould)
34,Transverse motor power: 3kw(0.75kw x2,1.5kw x1)
35,Shaft diameter: Φ90mm
36,Coil thickness: 1.0-4 mm
37,Spread width of rolling material: based on the actual width of the test plate
38,Roller material: Cr12mov
39,Roller heat treatment: quenching(HRC58-62)
40,Exit rack: 2 sets
41,Inverter:Yaskawa
42,PLC:Panasonic
43,Touch screen:MCGS
44,Encoder: Omron
Machine line pictures
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